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Digital Inspection App

A Microsoft Power Platform solution that digitized mechanical inspections at Capitol Aggregates, replacing paper-based processes with a real-time, mobile-first inspection system.

The Problem

Mechanical inspections across multiple facilities were recorded on paper forms. Data was transcribed manually into spreadsheets — days after the inspection occurred. Communication lag between field technicians and management meant critical findings were delayed or lost entirely.

The Solution

A PowerApps application integrated with Microsoft Lists and Power Automate:

  • Mobile-first design for use on tablets and phones in the field
  • Standardized inspection forms with photo capture and severity ratings
  • Automatic notifications when critical findings are recorded
  • Single Source of Truth — all inspection data in one searchable location

Tech Stack

ComponentTechnologyPurpose
FrontendPowerAppsMobile-first inspection forms
Data StoreMicrosoft ListsStructured inspection records
AutomationPower AutomateNotifications, report generation
ReportingPower BITrend analysis and dashboards

Key Features

  • Drop-down menus for equipment types, failure modes, and severity levels
  • Photo attachment with automatic geotagging
  • Automatic email alerts for high-severity findings
  • Historical inspection data searchable by equipment, date, or technician
  • Weekly automated summary reports to management

Impact

  • Eliminated communication lag between field and office
  • Created accountability with timestamped, attributed inspections
  • Enabled trend analysis — identifying recurring failure patterns before they become critical
  • Reduced paper waste and manual data entry errors